XLZ2305K
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Product Introduction
XLZ2305K road reclaimer is a set of multi-functional road maintenance equipment. It is mainly used for upgrading and reconstruction of old asphalt pavement. It is mainly used for mixing fillers, cement, limes and other objects with natural soil, so as to improve mechanical and physical properties of soil. It can be also used for milling damaged asphalt or asphalt concrete pavement with the thickness of 250mm and below.
Product Advantage
Efficient rotor system: The working rotor is driven by a belt and has a variable speed. This makes the construction particle size controllable and has good adaptability to working conditions. The quick-change tool holder technology it adopts makes tool replacement convenient and effectively extends the machine's operating time by 12.
• Precise sprinkler system: Equipped with a high-efficiency screw pump, it has strong self-priming ability and good sprinkler linearity. 12 Its water spraying accuracy can reach 0.5%, which can ensure that the mixture reaches the optimal moisture content. This is crucial for ensuring the compaction quality of the regenerated layer. The nozzle also has a self-cleaning function, which can effectively prevent clogging.
• Robust structure and manufacturing process: The structural components such as the frame and working device are thick and solid, ensuring stability during operation. The rotor is welded by an automated welding special machine. The positioning accuracy of the cutting head is high, the welding quality is good, and it has undergone 100% dynamic balance testing, ensuring stable and reliable operation.
• Environmental protection and economy: This equipment adopts on-site cold recycling technology, which can recycle old pavement materials 8, avoiding the transportation of waste materials and the large-scale mining of new stone materials. It not only saves resources but also significantly reduces project costs 38.
Technical Parameters
| Item | Unit | XLZ2305K |
| Milling width | mm | 2300 |
| Maximum milling depth | mm | 430 |
| Cutter spacing | mm | 30×2 |
| Diameter of milling wheel (with cutter) | mm | 1480 |
| Rated power | kW | 571 |
| Engine speed | rpm | 2100 |
| Oil consumption: Full load | kg/h | 119.3 |
| Working speed | km/h | 0-3 |
| Traveling speed | km/h | 0-12 |
| Theoretical gradeability (working gear) | % | 50 |
| Ground clearance | mm | 350 |
| Front axle load | kg | 21000 |
| Rear axle load | kg | 14000 |
| Shipping weight | kg | 33500 |
| Machinery(length*width*height) | mm | 9340x3218x3197 |
Product Uses
Upgrading and renovation of old asphalt pavement.
Stabilized soil mixing operations can mix fillers, cement, lime, etc. with the soil to improve soil performance.
Product Operate Guide
Pre-construction inspection: This is the cornerstone of safe operation. Before starting, be sure to check whether the levels of fuel, hydraulic oil, coolant and engine oil are normal, and inspect whether all connection parts are loose. At the same time, check the tire pressure and observe whether the milling rotor tool is severely worn.
• Start-up and operation start: The equipment's walking system usually has multiple steering modes. When starting the regeneration operation, the rotor should be slowly lowered to the predetermined depth and started smoothly. In the initial stage, pay attention to the equipment load and regeneration effect, and gradually adjust to the normal operating speed.
• Monitoring and Adjustment: During operation, it is necessary to closely observe the engine's running condition, listen for any abnormal sounds, and check whether the temperature and pressure of the cooling system, lubrication system and hydraulic system are normal. At the same time, pay attention to observing the working condition of the milling rotor Based on the road surface material and feedback information, parameters such as rotor speed, traveling speed and water spraying volume should be adjusted in a timely manner to achieve the best regeneration effect.
• Work completion and equipment cleaning: After the work is completed, the rotor should be lifted off the ground first, and then the equipment should be slowly driven out of the operation area. Cleaning equipment is of vital importance. Dirt adhering to the machine should be removed, especially when using high-pressure cleaning devices to clean hard-to-reach areas. Afterwards, inspect and clean the radiator, air filter and other components to prevent blockage that may affect heat dissipation and air intake efficiency.
FAQ
◦ A: Please check in the following order:
■ Power supply system: Check whether the battery power is sufficient and whether the terminals are tight and free from corrosion.
■ Safety interlock device: Confirm that all control levers are in the "neutral" or "stop" position and the cab door is closed.
■ Fuel system: Check the fuel level in the fuel tank and confirm whether there is air in the fuel line (you can try to empty it by hand pump).
■ Electrical circuit: Check whether the fuse has blown and whether the starter circuit is reliably connected.
◦ A: For long-term parking (more than one month), the following measures should be taken:
■ Cleaning equipment: Thoroughly clean the equipment, especially parts such as rotors.
■ Rust prevention treatment: Apply grease to exposed metal parts such as hydraulic cylinder rods for rust prevention.
■ Oil protection: Fill the fuel tank to reduce the formation of condensation water on the inner wall.
■ Proper storage: Park the equipment on a dry and flat ground.
◦ A: The most common reason is:
■ Water source issue: Check the water level in the water tank and confirm that the valve of the water supply cart has been opened.
■ Filter screen/nozzle blockage: Check whether the inlet filter screen and outlet nozzle of the water pump are blocked by impurities and need to be cleaned regularly.
■ System intake: Check whether the connection points of the pipelines are tightly sealed. The self-priming function of the water pump can be utilized for exhaust.
■ Electrical control: Check whether the sprinkler switch and the flow setting value on the control panel are correct.
◦ A: Possible causes include:
■ Uneven tire pressure: Check whether the air pressure of the four tires is consistent and meets the standard.
■ Abnormal hydraulic system: Check whether the working pressure of the walking pump and motor is within the normal range.
■ Excessive load: Whether the currently set milling and mixing depth is too deep or the pavement material is abnormally hard, the operation parameters should be appropriately adjusted.
■ Improper steering mode: In complex road conditions, try switching different steering modes (such as crab lane) to improve passability.
◦ A: The following should be carried out before and after work every day:
■ Machine winding inspection: Check for oil leakage and whether the bolts of each component are loose.
■ "Three Oils and One Water" inspection: engine oil, hydraulic oil, coolant levels, and gear oil level of the reducer.
■ Cleaning work: Clean the dust and debris on the engine radiator, hydraulic oil radiator and air conditioning condenser.
■ Tool inspection: Inspect the wear condition of the rotor tools and replace the damaged tools in time.
◦ A: The core advantages are economy, environmental protection and efficiency:
■ Cost savings: 100% utilization of old materials saves the costs of purchasing new materials and transporting and disposing of old materials.
■ Improve efficiency: Complete milling, mixing and paving at one time, with high construction efficiency and short construction period.
■ Excellent quality: The recycled layer has strong integrity and good pavement quality.