XLZ230K
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Product Introduction
XLZ230K road cold recycler is efficient, reliable and compact. Reasonable layout of tool bits facilitates high milling ability; Intelligent control of sprinkler system provides easy operation and high spraying precision; All wheel steering is flexible and easy to operate; The three-power curve of the engine realizes working in multiple working conditions, such as heavy load, light load and transitions, effectively guarantees the efficient operation of the engine, energy saving and environmental friendly.
Product Advantage
* The traveling system includes two speed modes, namely high speed mode and low. speed mode. The front/rear axles are steering drive axles (Optional rear steering axle is available ) to realize four wheel steering and the installed low-pressure wide-base isolated-pattern tires feature stable operation and high adhesion.
* The engine includes advanced functions, including online display, malfunction diagnosis, and malfunction warning. In addition, the data can' be' more directly read by the installed display.
* Brake system: The pneumatic brake system is applied to realize the service braking and parking brake functions of the machine.
* The cab is in wide-body structure and is installed with heating and air conditioning system and the accessories including fan and radio to realize comfortable operations.
Technical Parameters
| Milling width | 2300 mm |
| Maximum milling depth | 450 mm |
| Tool spacing | 30×2 mm |
| Number of tools | 200/141 |
| Milling wheel diameter (with tool) | 1480 mm |
| Manufacturer | MTU |
| Cooling method | water cooling |
| Model | OM502LA.E3A/3 |
| Number of cylinders | 8 |
| Rated power | 420kw |
| Engine speed | 1800 rpm |
| Fuel consumption: full load | 90.3 kg/h |
| Working speed | 0-2.4 km/h |
| Walking speed | 0-10km/h |
| Theoretical Gradeability (Work Block) | 50% |
| Ground clearance | 350 |
| Front axle load | 20000kg |
| Rear axle load | 14000kg |
| Shipping weight | 34000kg |
| Fuel tank | 1200L |
| Hydraulic tank | 400L |
| Water tank | 400L |
| Electrical system | 24V |
| Machinery (length×width×height) | 9390×2995×3484mm |
Product Uses
All levels of roads: such as national highways, provincial highways and other grassroots major overhauls and renovations.
• Urban roads: Renovation and maintenance of main urban thoroughfares.
• Airport runway: Repair of apron surfaces, etc.
Product Operate Guide
Start and operation: The equipment traveling system adopts four-wheel drive and four-wheel steering technology, which has strong traction and can achieve various steering modes such as crab travel and following steering. When starting the regeneration operation, the rotor should be slowly lowered to the predetermined depth and then started smoothly. In the initial stage, pay attention to the equipment load and regeneration effect, and gradually adjust to the normal operating speed.
Monitoring and adjustment: The equipment control system adopts PLC control technology, which can display and diagnose common faults of the entire vehicle online. During operation, please pay close attention to all the data on the control panel (such as engine speed, hydraulic oil temperature, etc.), and observe the machine's working condition in real time through the image monitoring device installed on the entire vehicle. The spraying system adopts program control to achieve intelligent water sprinkling function, with precise measurement. The water volume needs to be adjusted in a timely manner according to the moisture content of the material.
FAQ
◦ A: Please follow these steps to troubleshoot:
■ Electrical system: Check whether the battery power is sufficient, whether the line connection is firm, and whether the fuse has blown.
■ Fuel system: Confirm whether the fuel level in the fuel tank is sufficient and whether there is air or blockage in the fuel pipeline.
■ Safety interlock: Ensure that all operating levers are in the neutral position (neutral gear), the cab door is closed, and other safety start conditions are all met.
A: The rotor speed is usually adjustable in four Settings and can be selected through the control panel in the cab based on the hardness and smoothness requirements of the road surface material. The milling depth is set through the intelligent leveling system. By inputting the target depth value on the control panel, the system will automatically control the leveling cylinder to maintain a stable milling depth.
◦ A: First check:
■ Water tank: Confirm whether the water level in the water tank is sufficient and whether the water pump is working properly.
■ Nozzle: Check if the nozzle is clogged with debris, which is the most common cause.
■ Control system: Check whether the sprinkler function on the control panel is turned on, whether the water volume setting value is reasonable, and whether the relevant solenoid valves or sensors are faulty.
◦ A: Possible causes include:
■ Tire pressure: Check whether the tire pressure of all four wheels is consistent and meets the standard.
■ Hydraulic system: Check the hydraulic oil level and quality, as well as whether the working pressure of the walking pump and motor is normal.
■ Excessive load: Check whether the rotor is inserted too deeply or encounters abnormally hard materials, and adjust the operating parameters appropriately.
The key factors affecting flatness are:
■ Reference line: Check whether the reference line (steel wire rope or ultrasonic cross slope sensor) adopted by the automatic leveling system is accurate and stable.
■ Rotor cutting tools: Check whether the cutting tools are severely worn or missing, resulting in uneven milling.
■ Operating speed: Avoid sudden acceleration and deceleration of the operation speed. Maintaining a constant speed helps ensure smoothness.
The PLC control system of A: XLZ230K can diagnose faults in real time.
When an alarm occurs:
■ Consult the manual: Immediately refer to the fault code table in the randomly attached "Operation and Maintenance Manual" to determine the alarm content and level.
■ Preliminary judgment: Common alarms such as "high hydraulic oil temperature" and "high engine water temperature" can be checked to see if the coolers and filter elements at the corresponding parts are clean.
■ Safe Shutdown: In case of a serious alarm (such as a red alert), the machine should be safely shut down immediately and professional maintenance personnel should be contacted.
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